COP Projects
in Montana



2007 Billings Rehab
(Water & Sewer Line Replacement, Schedule 1)
Billings, Montana

This project consisted of open-cut sewer line replacement in alleys of the downtown Billings business district. Crews completed work on 42 new manholes, sliplining of existing sewer mains, trenchless service reconnections in alleys, extensive sewer bypass pumping, and surface restoration. Project cost was $1.9 million.

Project owner: City of Billings



Aronson Road & Bridges Project
Billings, Montana

The City of Billings awarded the Aronson Road and Bridges Project to COP Construction LLC in January, 2008. The $5.6 million dollar project was for the construction of two bridges and 3000 feet of new asphalt road to provide another new access to Billings Heights from Airport Road. Contract time required completion of all work by October, 2008. The showcase of the project involved a new bridge over Alkali Creek. This bridge was a 200 foot single span steel girder structure, on a curve, and with a cast in place concrete deck and walkways. The girders required for the project weighed 630 tons and were supplied to COP Construction LLC by Roscoe Steel, also of Billings, MT. Additional project improvements included MSE walls, street lighting, storm water pipe, inlets, and outfall structures, extension of the water main, and major street landscaping.

Project owner: City of Billings



Underwood Water Treatment Plant Project
Billings, Montana

In 1915 the City of Billings purchased its waterworks from Montana Water Company at a cost of $315,000. The original waterworks plant was built in 1886-87, and at that time, the City had a population of approximately one thousand.
Since then the City of Billings Water Treatment Facility (aka Gerald D. Underwood Water Treatment Plant) has continued to expand in an ongoing effort to keep up with the growth of Billings. The source of supply for the City's waterworks is the Yellowstone River. The nominal capacity of the water treatment plant is about 50 million gallons per day (MGD). Daily average usage is approximately 24 MGD, however at peak times during the summer months the plant will process at capacity-50MGD.
Water is pumped from the plant to eleven different zones within the City, and a 600-foot elevation differential exists between the highest and lowest portions of the City's water service area. The plant currently services approximately 115,000 people.

Current Expansion
In 2005 the City of Billings contracted with COP Construction LLC, a prominent, local, municipal general contractor to both renovate and expand the Underwood facility. This is a very technically challenging project in many respects, especially in light of the fact that this is a renovation/expansion around an ongoing operation. The completed project is estimated at $17 million and will take about two years to complete. When completed, the treatment plant's capacity will increase about 20% or to a capacity of 60MGD. This should serve the City's population well into the future.



Pablo Dam - Stage II Modification (SOD)
Near Pablo, Montana

The Pablo Dam-Stage II project encompassed completely draining the Pablo Reservoir, excavation, de-watering, removal and replacement of inlet and outlet works, material processing and zoned backfilling. The project's purpose was to improve dam safety and update irrigation and stock watering for irrigation members. This project is located near Pablo, Montana on the Confederated Salish and Kootenai Reservation.

Crew size: 20-60 (including subcontractors)

Project Owner: The Confederated Salish and Kootenai Tribes

Contract Administrator: Bureau of Reclamation



Laurel Intake Structure
Laurel, Montana

This job consists of 3 significantly different activities: the Intake Structure, Pump Station, and Intake Pipe System. The Intake is a poured-in-place concrete structure in the Yellowstone River that will be below water. The Intake is approximately 40 feet long and 12 feet high. The pipe from the Intake to the Pump Station consists of approximately 700 feet of 24" dictile iron pipe. The Pump Station is 3 stories high with 2 stories below ground. The Pump Station also includes 7 pumps and related intake piping and controls. Each pump is capable of pumping 2000 gallons per minute.

Crew size: 15

Project owner: City of Laurel



South Hills Water Extension
Billings, Montana

The project is located south of Billings along Blue Creek Road and consists of 15,880 linear feet of 16" Ductile Iron Pipe, 3 Highway Bores, and one Creek Bore with 30" Casing Pipe, Booster Pump Station and 885 linear feet of 16" Insulated DIP suspended from the Tom Dolan Bridge across the Yellowstone River.

Crew size: 15

Project owner: City of Billings, Public Utilities Department



Briarwood Sewer Main Extension
Billings, Montana

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In 2008, COP Construction LLC was awarded the $5.2 million project for sanitary sewer improvements to the Briarwood Subdivision in Billings, Montana. This subdivision is located 5 miles south of Billings on the south side of the Yellowstone River. The scope of the work included 24,000 lineal feet of 8 inch through 18 inch sanitary sewer pipe, 850 lineal feet of suspended pipe for the crossing of the Yellowstone River from the existing highway bridge, construction of a lift station wet well, building, and related pumps and mechanical piping, installation of six bore and jack casings, and a 70 foot service bridge. The project route passed through rural property and the Briarwood Golf Course. The south end of the work ended at the small treatment plant serving the Briarwood Subdivision. The existing treatment plant was no longer needed and was removed upon completion of the project. Several areas of the sewer pipe installation required excavation depths as great as 30 feet. The bore and jack work was performed by three separate subcontractors, coupled with our support for shoring, pit construction, and ultimately assistance with grade adjustment in order to meet the requirements for the project. Work was continuous through the winter of 2008-2009 and was finished in late summer of 2009.


Project owner: City of Billings



Highway 191 - Gallatin Canyon
Big Sky, Montana

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The Highway 191 -  Gallatin Canyon Project was a $12.8 million dollar project for the Montana Department of Transportation that began in June 2008 and consisted of improvements that enhanced public safety at Big Sky, Big Sky Spur, Jack Smith Bridge Area, Swan Creek Campground Area and the Spanish Creek Area. It began on Highway 191 at the mouth of the Gallatin Canyon to Big Sky, a total of 15 miles. Improvements included replacing two bridges – the Big Sky Bridge and the Swan Creek Bridge; widening road shoulders; improving site distance for drivers; installing new and upgraded guardrails; and adding right and left turn lanes of Highway 64 going to Big Sky.


Project owner: Montana Department of Transportation